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International Review of Mechanical Engineering - March 2008 - Papers

 

   

 

 

International Review of Mechanical Engineering - Papers

go to top    Finite Element Method Analyses of Fracture Toughness of API X70 Pipeline Steels
        by D. Zelmati, A. Amirat

 

Abstract - One of the main properties of great interest in material design is its fracture toughness KIC that is used to assess crack growth phenomena. For instance pipelines made of high strength steel are structures which commonly present corrosion pits in service, that can propagate and cause failure. The determination of KIC values are usually achieved through exhaustive, costly and time consuming tests using Charpy specimens which are prepared from longitudinal and transversal direction of the parent tube. Therefore research of new method for KIC estimates as to reduce the production cost is strongly required. To come up to this requirement finite element method can bring accurate and rapid solution. The main aim of this work is to analysis the fracture toughness of API X70 pipeline steels using FEM under Castem 2005 code. The results, compared to experimental data, show good agreements.

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Keywords: Fracture toughness, pipe, X70, FEM, simulation.

 


 

go to top    Fretting Wear Performance of Multilayered PVD TiAlZrN/TiAlN/TiAl on AISI 4140 Steel
 
        by B. Tlili, M. Nasri, F. Ayari, C. Nouveau

 

Abstract - This Nowadays, most surface treatments are realized through vapor deposition techniques as thin hard coatings to guarantee; high surface hardness, low friction coefficient and improve wear resistance. Several experimental investigations have let to the development of a (TiAlCN/TiAlN/TiAl) and (TiAlZrN/TiAlN/TiAl) coatings in preference to the traditional TiN coating. In the current paper research conducted on fretting wear of a (TiAlCN/TiAlN/TiAl) and a (TiAlZrN/TiAlN/TiAl) multilayer coatings deposited by reactive DC (magnetron sputtering) of Ti-Al and Ti-Al-Zr alloys on AISI4140 steel. Fretting wear tests (20.000 cycles at 5 Hz) were conducted in ambient conditions, where the interaction between normal load and displacement amplitude determines the fretting regime. The influence of the normal load and displacement amplitude on the coefficients of instantaneous coefficient of friction and stabilized coefficient of friction is different from the two multilayer coated steels. The PVD coating (TiAlZrN/TiAlN/TiAl) reduces the friction. The worn volume of coated AISI4140 steel is sensitive to normal load and displacement amplitude. The relation between worn volume and cumulative dissipated energy was established for the two coated steels. The energetic fretting wear coefficients were also determined. A multilayer (TiAlZrN/TiAlN/TiAl) coating has a low energetic wear coefficient .

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Keywords: Fretting wear, PVD, TiAlZrN, TiAlCN, friction coefficient, cracking, dissipated energy.

 


 

go to top    Experimental and Numerical Analysis of the Formability of Anisotropic Steel Sheet

        by M. Iordache, N. Bourgeois, L. P. Moreira, M. Martiny, G. Ferron

 

Abstract - The strain-hardening behavior and plastic anisotropy of a steel sheet of deep drawing quality has been characterized in uniaxial tension tests, and several forming tests have been performed to determine the Forming Limit Curve, the Limiting Dome Height in the hemispherical punch test and the height of ears in the cup drawing test. The experiments are compared with finite element predictions obtained with a flexible model for orthotropic plasticity, which allows us to discuss the importance of material parameters for obtaining reliable predictions by means of the numerical simulation.
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Keywords: Sheet-metal forming, plastic anisotropy, forming limits, finite element modeling.

 


 

go to top    Numerical Analysis of Ammonia Absorption in a Falling Film

        by H. Dardour, S. Mazouz, P. Cézac, J. M. Reneaume, A. Bellagi

 

Abstract - A numerical analysis of a counter current ammonia-water falling film absorption process in a vertical plate absorber is performed. Simultaneous steady state heat and mass transfer processes occurring during the absorption process are considered. In order to withdraw the heat released near the liquid-vapour interface during the absorption process and thus control the absorption temperature, the plates are supposed to be water cooled. A mathematical model of the process has been built up on the basis of mass and energy balances and heat and mass transfer rate equations. Empirical correlations in combination with the Chilton-Colburn analogy are used to predict the heat and mass transfer coefficients near the liquid-vapour interface. The mathematical model results in a system of differential equations, the numerical integration of which is performed after spatial discretization. The algebraic non linear equations system thus obtained is solved using a Newton-Raphson FORTRAN coded method in combination with an optimization procedure. For a given geometry and operating conditions the model predicts the behaviour of the absorber. Evolution along the absorber length of several parameters is computed such as: temperature and concentration of the vapour and liquid phases, temperature and liquid and vapour compositions at the interface, coolant temperature as well as the ammonia and water molar fluxes through the liquid-vapour interface. It was found that the liquid side mass transfer resistance controls the overall absorption process. The resistance in the vapour phase is negligible. On the other hand, heat transfer resistance is dominant in the vapour phase. The simulation reveals the existence of water desorption phenomenon occurring near the bottom of the absorber: While ammonia vapour is absorbed into the liquid, liquid water evaporated first into the vapour flow.

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Keywords: Absorption, combined heat and mass transfer, plate absorber, falling film.

 


 

go to top    Statistical Analysis of Temperature Effect on Fatigue Lifetime of Thin Welded Stainless Steel Sheets

        by A. Merabtine, K. Chaoui, Z. Azari

 

Abstract - Martensitic stainless steel sheets with 12% Cr are used as protective envelopes for hot and vibrating structures such as aircraft engines and gas turbines. Since the envelope shape may be complex, butt welding is chosen to assemble the parts which can undergo fatigue failure especially in the heat-affected zone (HAZ). The aim of this study is to present experimental fatigue life results showing the effect of temperature and to present a reliable statistical approach in order to correctly describe a given loading level, in relation to its fatigue life, which has not yet been tested using the only available experimental data. This situation is dictated by optimizing the costly and lengthy fatigue experiments for modeling. Normal and Weibull statistical models are used to predict fatigue lifetime based on S-N curves in welded and seamless plates. Both models provide comparable results with experimental data at 293 K and 690 K for failure probability limits of 5% and 95%. Based on Weibull model, untested levels are assessed using a cumulative fatigue life function. Two new dimensionless parameters (X: square stress ratio and H: thermal life ratio) are used to calculate, for a given stress level, the corresponding fatigue life in accordance to the sought lower and upper confidence limits. The proposed modified Weibull approach delivers results within less than 5% error.

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Keywords: AISI 410 Steel, Welding, Fatigue, Temperature Effect, Statistical Analysis.

 


 

go to top    Prediction and Measurement of the Damping Properties of Carbon-Fibre Reinforced Plastics Rectangular Plates
        by L. Kherredine, A. Amirat, N. Zeghib

 

Abstract - The main objective of the present investigation was to examine how the damping properties of laminated composite plates vary with changes in the plate dimensions. Also, it was very important for plates with different ply-orientations to see how the dynamic characteristics vary from one plate to another or when the fibre-orientation was changed. The theoretical prediction of the natural frequency, mode shape and specific damping capacity for each mode obtained using the finite element method was to be compared with experimental results.

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Keywords: F.E.method, laminated composite, frequency, damping, ply-orientation.

 


 

go to top    Homogenous Numerical Models For Porous Hyperelastic Materials

        by J. Mars, F. Dammak, A. Dhieb

 

Abstract - In this work, a general micromechanics framework for the development of constitutive models of the large-strain deformation of porous elastomeric materials is developped. The framework is applicable to any type of isotropic hyperelastic matrix material which obeys pointwise incompressibility: such as the Neo–Hookean, Mooney–Rivlin and Ogden model. The strain energy density function depends on the properties of the incompressible hyperelastic matrix material, the initial level of porosity, and the macroscopic deformation. The constitutive model is used to predict the stress–strain behavior of the pore-containing matrix as a function of initial porosity and macroscopic loading conditions. As an example, a constitutive model is analytically developed for a porous Neo–Hookean material. The stress is observed to depend on the material properties of the elastomers matrix, the initial void volume fraction (porosity) and the applied state of strain. Constitutive model predictions compared well with those obtained from a numerical three-dimensional micromechanical cell model for a range of initial void volume fractions and tensile load cases. The applicability of the model to compressive loading situations is discussed, such as uniaxial compression.

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Keywords: Cavitation, behavior, rubber, elastomers, damage process, fracture.

 


 

go to top    Universal Model for Superconductor-Magnet Forces in the Static Limit

        by J. L. Perez-Diaz, J. C. Garcia-Prada, J. A. Diaz-Garcia

 

Abstract - London and Maxwell equations are used in order to derive an exact and universal expression for the force and torque between a magnetic field (eventually a magnet) and a superconductor. This expression is useful for any shape and size of both magnet and superconductor and is suitable for finite elements calculations in the static limit. Furthermore, the equivalence of our general purpose expression with the well-known method of images is demonstrated for the case of a semi-infinite plane superconductor.

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Keywords: Meissner effect, method of images, magnetic levitation, superconductor levitation.

 


 

go to top    Reducing the Short-Term Aging of Asphalt with Hydrated Lime
        by B. Ali, F. H. Chehade, M. Sadek

 

Abstract - The environment which the pavement must serve is in continuous change which induces a significant impact on pavement performance. Consequently, highway engineers are constantly looking for new materials and methods to optimize rheological properties of asphalt. Recent researches have shown multiple advantages of the use of hydrated lime as modifier that could enhance performance of asphalt concrete. In the present survey and in recognition of the importance of the binder, the hydrated lime is directly added to the asphalt binder unlike most of earlier researches where the hydrated lime was added to the aggregates. The paper is composed of three parts: the first part includes a literature review on asphalt aging and the beneficial effect of lime addition to HMA mixtures. The second part describes rheological properties of two types of asphalt used in this study and analyzes the influence of short-term aging on each type of asphalt. The last part presents a comparison of properties obtained for both cases of non-modified asphalt and lime-modified asphalt both subjected to short-term aging. Results show a significant improvement of the resistance to short-term aging and better adhesion properties of the lime-modified asphal.

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Keywords: Asphalt, asphalt concrete, hydrated lime, short-term aging, adhesion.

 


 

go to top    The Kinematic Elution of 99mtc Radio Labelled Red Blood Cells in a Channel of Gravitational Field Flow Fractionation (Grfff)
        by A. Saad, A. Echchelh, F. Lahlou, K. Gueraoui, P.Cardot

 

Abstract - Field flow fractionation (FFF) is a chromatographic like methods suitable for the purification and characterisation of macromolecules, colloids and particulate species. Natural sciences are a wide application and development domain, cells separation according to difference in their biophysical characteristics is therefore possible using the FFF principle.The position of the cell population in the channel is not located before and none is known about the kinetic and the kinematic motion of the sample during elution inside the channel. For this reason we are interested in this work in the dispersion of red blood cells introduced into a system of gravitational field flow fractionation GrFFF, by means of a kinematic study of the transport of these particles inside the channel. This original of study was made possible using a 99mTc radio labelled red blood cells, and a specific experimental set up witch performed by means of a scintigraphic camera placed on the great surface of the channel with a series of virtual detectors device positioned in different channel length. Thus it becomes possible to define position, velocity and acceleration along and across the channel, and consequently to deduce an experimental model of the hydrodynamic lift force, its intensity and direction variation. We could also show the steric hyperlayer mode of red blood cells elution and the influence of the injection mode of the sample (flow injection (FI) or stop flow injection) on particles behaviour.

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Keywords: Dispersion, red blood cells (RBC), gravitational field flow fractionation (GrFFF), hydrodynamic force, steric_hyperlayer, flow injection (FI), stop flow injection (SFI), Kinematic.

 


 

go to top    Object-Oriented Intelligent Database System for Composite Materials Selection
        by M. Ayman Al-Ahmar

 

Abstract - The continuing growth of composite materials industry has produced an increasing need for more computerization in this field. The object-oriented model, applied to an intelligent database system, seems to be the most suitable and promising modeling method for computerization of data and knowledge related to selection of composite materials. In this study, an object-oriented intelligent database system for composite materials selection is developed. The system combines the database and expert systems technologies to provide a decision support tool that aids design engineers in selecting the proper composite material. Interactions with the system are supported through a friendly graphical user interface. The modeling developed provided a considerably flexible and extendable system.

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Keywords: Composite Material, Intelligent Database System, Object-oriented Model.

 


 

go to top    Deformation of a Two-Dimensional, Shear Deformable Cantilever Beam Using Gradient Elasticity and Finite Differences
        by L. T. Tenek, E. C. Aifantis

 

Abstract - In the paper it has been studied the deformation of a cantilever beam using gradient elasticity and the finite difference method. The basic equilibrium equations are derived for an infinitesimal area for linear and gradient elasticity. Higher order expressions for the strain are considered, and from the differential equilibrium equation for gradient elasticity separate differential equations for the displacements, in terms of the linear solution, were formulated. Subsequently, recursive formulas are derived by replacing the derivatives with difference expressions over points. Computer implementation is performed and the deformation of a cantilever beam (tension, bending, through-the-thickness) is studied with the finite difference method. Solutions of exponential and periodic type are obtained.

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Keywords: Cantilever beam, linear elasticity, gradient elasticity, finite difference method, beam deformation, recursive formulas, predictor/corrector method.

 


 

go to top    Experimental Study of the Behaviour of Welded Connections Under Cyclic Loading
        by B. Nasser, M. Bensafi, A. Mahmoudi, R. Soltani, A. Boutaleb, S. Boudraa

 

Abstract - Modern codes give the design rules of welded plate-beams connections based on static loads. The aim of this paper is to study the effect of cyclic loading on the behaviour of the welded plate-beam connection. In order to achieve this goal, a program of five tests was carried out. The parameters which were analysed were the web slenderness, the yield stress, the ration (beff/b) and the quality of the welds. The analysis of the experimental results makes it possible to highlight the validity of certain lawful regulations; in particular those relating to the local resistance of the web in compression. The quality of welding used also proves to be a major factor in resistance during traction.

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Keywords: Connections, welds, cyclic, collapse, strength.

 


 

go to top    Numerical Finite Element Analysis of the Behavior of Structure Near to Deep Excavations in Urban Area
        by F. H. Chehade, W. Chehade, H. Mroueh, I. Shahrour

 

Abstract - The aim of this paper is to study the effect of deep excavations on the structure behavior on the soil surface. To better explain the interaction between the main elements (excavation, soil, retaining wall and structure), a numerical approach based on the finite element method is used. This allows taking into account the excavation stages, the structure and its foundations. An elastic-plastic constitutive law based on the Mohr-Coulomb criteria is used to describe the soil behavior, and contact soil-retaining wall is modeled by interface elements. Parametric studies according to the influence of the position of the structure according to the deep excavation and its flexibility are performed. A comparison with classical approaches which decouple the problem of interaction soil-excavation-structure is also proposed.

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Keywords: Deep excavations, elastic-plastic, flexibility, interaction, structure.

 


 

go to top    Influence of Heat Treatments on the Impact Strength for Welded Constructions
        by M. Zaoui, A. Bouchoucha

 

Abstract - The welded joints are the seat of high residual stresses, localized in the vicinity of the cracks of the weld cord. Their presence has a major part with respect to certain damaging modes such as stress corrosion, tiredness, the brutal rupture and the increase in the temperature of ductile-brittle transition. The welding operation can be comparable, from the point of view of the heating effect, with a process of nonuniform heating. Where cooling, at room temperature, the welding cord and the close zones towards the base metal are partially obstructed by the little overheated zone during welding. Tensile residual stresses will then occur in the cord and in adjacent zones.  These stresses which are balanced by residual stresses of compression will be developped in the zones further away from the cord. Welding is generally followed by a heat treatment after in order to reduct the residual stresses and secondly to obtain the desired nuance of the molten zone and the thermically affected zone. The discussion is based on observations and analyzes of the phenomenon resulting from the various tests carried out under various conditions by using recent techniques.

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Keywords: Welding, Heat treatments, Residual stresses, Brittle fracture, Impact strength.

 


 

go to top    A Nonlinear Model of Floating Caliper Disk Brake with Respect to Squeal
        by T. Jearsiripongkul, P. Hagedorn

 

Abstract - Considerable effort is spent in the design and testing of disk brakes in modern passenger cars. This effort can be reduced if refined mathematical-mechanical models are used to study the dynamics of these disk brakes before prototypes are available. Disk brake squeal is a self-excited vibration and dynamic instability arising from the friction force is agreed to be the reason behind. Intensive researches on low frequency squeal (noise between 1-5 kHz) have been carried out by the authors and the present paper is devoted to the modeling of the floating caliper disk brake and the stability analysis. The model includes the brake disk, housing, pistons, and brake pads. The floating nature of the caliper has also been taken into account. The equations of motion are discretized using the Rayleigh-Ritz method. The onset of squeal due to the instability of the trivial solution is shown by linearizing the equations of motion for constant braking force and solving the associate eigenvalue problem. The instability appears even with a constant friction coefficient between the brake disk and pad. Limit cycles are obtained in presence of nonlinearity of the brake lining stiffness. The nonlinear model produces all the prominent features of squeal, e.g. independence of the frequency on speed etc. and was also validated on a test rig.

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Keywords: Disk brake, squeal, stability.

 


 

go to top    Improving Motorcycle Front Suspension Through a Gas Spring
        by J. A. Calvo, M. J. López Boada, V. Díaz, E. Olmeda

 

Abstract - This paper presents a practical application of a progressive suspension system which was developed for the front-end motorcycle suspension called HYBRID FORK SUSPENSION® (HFS®). The theory exposed was practically tested and applied on a wide range of commercial motorcycles, which showed improvement in its front suspension performance. A simulation-based study is conducted with two different configurations of the front suspension, an originally designed coil spring and equipped with the (HFS®) system, while driving on two kinds of road roughness. Simulation results show that the HFS® system improves the vertical behavior of the motorcycle suspension system. The (HFS®) front suspension is most progressive than the original one, it filters better the road’s irregularities and, as a consequence, improves the comfort level of the ride. HYBRID FORK SUSPENSION® has been international patented and HFS® is a registered trademark.

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Keywords: Motorcycle front suspension; Coil spring; Gas spring; Hybrid fork suspension.

 


 

go to top    Vibration Isolation of Hand-Held Tools to Prevent Human Hand-Arm Vibration Syndrome
        by A. M. Abu Hanieh

 

Abstract - This paper discusses two main ideas for vibration isolation of hand-held tools to avoid health syndrome of men working on these machines. The first technique is based on using integral force feedback active control in parallel with passive damping. Simulation results of this technique have shown high performance for this technique on transmitted vibrations. The second technique is based on frequency reduction for the purpose of vibration isolation using proportional plus integral feedback active control technique. Simulation and some experimental results on a similar system are shown at the end of the paper.

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Keywords: Hand-Arm Vibrations, Vibration isolation, Integral Force Feedback, Proportional plus Integral Controller.

 


 

go to top    An Efficient Tolerances Optimization Algorithm Based in Taguchi Gradients Method
        by I. Belaidi, K. Mohammedi, B. Brachemi

 

Abstract - We present in this paper an optimization algorithm based in Taguchi gradient method for statistical synthesis of tolerances, adapted to be integrated in Computer Aided Tolerancing systems. Because the analysis and the synthesis of the dimensional and geometrical tolerances are two significant tools in the simulation of the product life cycle, the algorithm for optimisation of the tolerances and calculation of performances criteria such as loss of quality, costs total, function of acceptance, were developed and implemented under MatlabTM. The precision and the simplicity of this algorithm compared to others (finite differences, soft-computing) were highlighted using a comparative study on a published assembly case.

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Keywords: Computer Aided Tolerancing, CADCAM, Tolerances analysis, Tolerances Optimisation, statistical synthesis of Tolerances, Tagouchi method.

 


 

go to top    Experimental and Numerical Scalar Dissipation Rate Investigation in Variable Density Turbulent Axisymmetric Jets (Thermal Effects)
        by M. E-A. Dris, A. Bounif, I. Gökalp

 

Abstract - This paper considers an experimental and numerical investigation of variable density in axisymmetric turbulent free jets. Special attention is paid to the study of the scalar dissipation rate. In this case, dynamic field equations are coupled to scalar field equations by the density which can vary by the thermal effect (jet heating). The numerical investigation is based on the first and second order turbulence models. For the discretization of the equations system characterizing the flow, the finite volume method described by Patankar (1980) was used. The experimental study was conducted in order to evaluate dynamical characteristics of a heated axisymmetric air flow using the Laser Doppler Anemometer (LDA) which is a very accurate optical measurement method. Experimental and numerical results are compared and discussed. This comparison do not show large difference and the results obtained are in general satisfactory.

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Keywords: Scalar dissipation rate, Thermal effects, Turbulent axisymmetric jets, Second order modelling, Velocimetry laser Doppler.

 


 

go to top    A Study on Improving Convection Heat Transfer in a Medium Temperature Furnace
        by A. A. A. Minea

 

Abstract - This paper presents a theoretical study concerning air circulation in industrial medium temperature furnaces. Studies can reveal the influence of the heat chamber geometry on the air flow circulation. I am proposing a theoretical study for increasing heat transfer in medium temperature furnaces. I obtained theoretical equations that describe the heat transfer between heated walls, and are referring at temperature gradient between walls and air rate in heated chamber.

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Keywords: heat transfer, radiant panels, furnace, temperature gradient, mathematical model.

 


 

go to top    Performance Analysis of Irreversible Combined Refrigeration Cycles Based on Finite Time Thermodynamic Theory
        by S. Frikha, M. S. Abid

 

Abstract - This paper provides a performance analysis of combined refrigeration cycles. A theoretical survey based on finite time thermodynamic (FTT) analysis was presented to evaluate the operating performance of two different combined irreversible vapour compression refrigeration cycles: the conventional cascade (CC) and the integrated cascade (IC). The purpose here is to appreciate a new FTT investigation by stage (FTTS) for complicated architecture systems like the IC system that can’t be divided into separate cycles. In this FTTS approach, the system will be divided into n stages where each stage is defined by two consecutive heat exchangers. We began by detailing finite time thermodynamic analyses by cycle (FTTC) and by stage (FTTS) for the CC system. Then FTTS analysis was applied for the IC systems to derive a simple expression for the coefficient of performances (COP). Numerical examples are given to evaluate effects of internal irreversibility and intermediate heat-exchanger temperatures on the coefficient of performance of the CC and IC systems. It was found that at fixed condensing and evaporating temperatures and for same intermediate heat-exchanger temperature ratio, the IC is more efficient than the CC system. The coefficient of performance of the IC system can be more enhanced under the condition of minimum intermediate heat exchanger irreversibilities (less glide between the two counter-flow intermediate heat exchanger).

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Keywords: Conventional cascade, Integrated cascade, Finite time thermodynamics, Irreversible refrigeration cycle, Coefficient of performance.

 


 

go to top    Bubble Two-Phase Flow Simulation with Volume of Fluid Interface Tracking Method
        by D. Merrouche, K. Mohammedi, I. Belaidi

 

Abstract - Numerical methods developed in simulation of two phase flows, explicitly resolve and track the interface with special numerical techniques of either Lagrangian or Eulerian type. While Lagrangian techniques are suited for small deformations of the interfaces, Eulerian techniques are usually preferred for highly distorted complex interfaces. For the most of flow regimes, the shape and evolution of the interfaces are not easily implemented in calculation codes, and this explains the interest in the development of interface tracking methods. In this paper, we present some of the main techniques used in the modelling of two phase flows. We will focus on the application of the Volum Of Fluid method of SURFER code in the prediction of the flow around a spherical and Taylor bubbles rising in a quiescent liquid.

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Keywords: Multiphase Flow, Bubbles, Interface Tracking and Capturing, VOF Method.

 


 

go to top    System Modeling and Parameter Effects on Design and Performance of a New Refrigeration Machine
        by S. Mazouz, H. Dardour, A. Bellagi

 

Abstract - This paper presents a thermodynamic model of a recent patent of a diffusion refrigeration machine. The thermodynamic simulation of this cycle is based on both mass and energy balances applied to each component of the cycle. The equations written for each component are coupled and must be resolved simultaneously. A set of independent data and assumptions, are considered. The set of resulting equations are solved using the EES software. The developed model predicts most of the features of the machine especially the coefficient of performance COP which reaches 0,5. A parametric study is performed in order to investigate the effects of the bypass introduced by this patent as well as the pinches of temperature, and the rate of degassing on the COP.

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Keywords: Absorption, ammonia-water, modeling, refrigeration.

 


 


 
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