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International Review of Mechanical Engineering - May 2010 - Papers

 

   

 

 

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International Review of Mechanical Engineering - Papers

 

go to top   Numerical Study of Turbulent Flow in a Periodically Corrugated Channel
        by R. Lanani Benchabi, M. Kadja, F. Gaci

 

Abstract - The turbulent heat transfer and fluid flow in a bidimensional planar corrugated channel are numerically analyzed for constant fluid properties and no phase change. The walls of the channel are submitted to a constant heat flux. Numerical solutions are obtained by using the finite volume method for different Reynolds numbers (varying between 1000 and 4000), for which the flow is known experimentally to be turbulent. It was found that both Nusselt numbers and friction coefficient are affected by the Reynolds number and the aspect ratio H/P.

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Keywords: Forced Convection, corrugated Channel, Finite Volumes.

 


 

go to top   Modeling of a Heating Passive System
        by K. Hami, B. Draoui, O. Hami, L. Belloufa

 

Abstract - The present work consists of the modilisation of the natural convection in streamline flow in a room heated by the technique of a ventilated Trombe wall adapted to the site of the town of Bechar (south-west of Algeria), one typical winter day. The equations governing the movement of air and the heat transfer inside the room are solved numerically using one of codes CFD ”Fluent”. The influence of the variation depth of the solar chimney on the thermal efficiency of the system was studied. The principle of functioning of the system is visualized. The temperatures obtained on the level of the zone of occupation are adaptable to the interval of thermal comfort. The results of simulation are congruent with those of the literature.

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Keywords: Natural Convection, Heating Passive, Solar Energy, Numerical Modeling, Trombe Wall.

 


 

go to top   Convection Heat Transfer and Pressure Drop for Dilute Polymer Solutions Flow Inside Multi-Channels Flat Tube
 
        by Hesham M. Mostafa Tarek F. Oda

 

Abstract - Convection heat transfer and pressure drop is investigated experimentally, for the flow of dilute polymer solutions (polyacrylamide) inside multi-channels flat tube and compared with water. An experimental apparatus equipped with the required measuring devices was designed and constructed to assess the effects of the operating parameters on convection heat transfer and pressure drop. The flat Aluminum multi-channels extruded tube composed of 22 parallel rectangular mini-channels (3.6 mm × 3.85 mm) with hydraulic diameter of 3.72 mm. Different polymer concentrations are considered; 10, 20, 50 and 100 ppm. This work covers a range of Reynolds number from 300 to 1200 and heat flux from 15 to 41 kW/m2. The experimental measurements for temperature, pressure, and pressure drop and flow rate are taken to perform the required analysis. Therefore, the average value of convection heat transfer coefficient and friction factor for different operating parameters are computed.
The obtained experimental results show that, Pressure drop and in turn friction factor takes higher values for laminar flow of polymer solutions compared with water. Friction factor decreases with increasing Reynolds number for both polymer solutions and water flow inside the flat tube.
Surface temperature of flat tube decreases with increasing Reynolds number for both polymer solutions and water. Accordingly, convection heat transfer coefficient and in turn Nusselt number were increased. When using polymer solutions, the surface temperature of flat tube increases compared with water. Therefore, Nusselt number was decreased. The reduction value in Nu increases with increasing concentration of polymer solution. The average value for this reduction in Nu was about 15%. Two empirical correlations for both friction factor and Nusselt number were obtained in the range of the studied operating parameters. Comparison between the obtained experimental results with the previous data and the classical correlations for conventional tubes was done and gave the same trend
.

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Keywords: Mini-channels, Flat tube, Convection heat transfer, Polymer solutions.

 


 

go to top   Method of Lines vs. Method of Characteristics in Predicting Slow and Rapid Transients in Natural Gas Compressible Pipeline Flow
 
        by Dionissios P. Margaris
 

Abstract - The semidiscretise Method of Lines (MOL) is used for the numerical analysis of transient phenomena occurring during the operation of natural gas pipelines and pipe networks. The Method of Lines discretises the spatial terms of the governing equations, reducing the partial to an ordinary differential equations system which can be solved by various techniques. For comparison and validation purposes, transient phenomena are also simulated here by means of the Method of Characteristics (MOC) which is a reliable but rather old method. The governing equations system is based on the fundamental conservation laws of mass, momentum, and energy for the unsteady one dimensional compressible pipe flow. Experimental results representing realistic transient pipeline phenomena have been obtained from the laboratory test facility. The agreement between numerical results of both methods and measurements is satisfactory especially when experimental data are introduced as time dependent boundary conditions. In addition the Method of Lines proved efficient and applicable to rapid as well as to slow transients which is a very common unsteady behaviour of natural gas pipeline flows.

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Keywords: Method of Lines, Method of Characteristics, Numerical Simulation, Natural Gas, Pipeline Flow.

 


 

go to top   Study of Entropy Generation in Laminar Forced Convection Flow over a Forward-Facing Step in a Duct
 
        by A. Bahrami, S. A. Gandjalikhan Nassab
 

Abstract - Flow over forward facing step (FFS) has been taken as a useful prototype to investigate characteristics of separated flow with heat transfer. But to date, the entropy generation analysis in the forced convective flow over FFS is absent yet although there are many researches about numerical analysis of this type of flow from fluid mechanic and heat transfer points of view. The present work investigates the entropy generation in a laminar forced convection flow over a forward-facing step in a duct. The entropy generation is due to heat transfer and fluid flow in forced convection laminar flow. Heat transfer takes place by temperature different between inlet fluid and isotherm solid surfaces. Momentum and energy equations are solved numerically in the Cartesian coordinate system using the SIMPLE algorithm. Numerical expressions in terms of entropy generation number (Ns) and Nusselt number (Nu) are derived in dimensionless form using velocity and temperature profiles. Comparison between the present numerical results with the theoretical findings by other investigator about entropy generation in convection flow over backward facing step shows a good consistency.

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Keywords: Forward Facing Step, Laminar Convection Flow, Entropy Generation.

 


 

go to top   Noise Absorption Properties of Coir Fiber with Porous Layer Facing
 
        by Rozli Zulkifli, Zulkarnain, Mohd Jailani Mohd Nor
 

Abstract - This study was conducted to investigate the potential of coconut coir fiber as sound absorber. To improve their acoustical characteristic in low frequencies, porous layer were used in the front and back as facing. Effects of porous layer facing on sound absorption coefficient of sound absorber using coconut coir fiber were studied. Non-woven cotton cloth was the type of porous layer that were used as facing for coconut coir fiber, which have been used widely in automotive industry. The samples were tested at the acoustic lab of the Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, according to ASTM E 1050-98 international standards for noise absorption coefficient. The experimental data obtained indicate that porous layer facing can improve noise properties at low and high frequencies with significant increased in noise absorption coefficient index. The data presented shows that facing with porous layer in the front coconut coir fiber sound absorber is better than facing at the back. Twenty millimeter thick layer coconut coir fiber facing with porous layer in the front exhibits peak value at frequency 2750 Hz – 2825 Hz with maximum value of 0.97. The good agreement was obtained from experimental and analysis results using equivalent electrical circuit approach. This indicated that the equivalent electrical circuit approach can be used to design and optimize the acoustic characteristic coir fiber as sound absorber.

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Keywords: Coconut Coir Fiber, Porous Layer, Noise Absorption, the Equivalent Electrical Circuit Approach.

 


 

go to top   Artificial Neural Networks - Based Prediction of Tool Wear Progression
 
        by Ibrahim M. Deiab, Hany A. El Kadi

 

Abstract - Prediction of the tool wear apriori to the machining process is vital to optimize the manufacturing cycle in terms of selecting the proper tool grade and cutting parameters. This will ultimately lead to a low cost and high efficiency manufacturing cycle. In the present work, artificial intelligence schemes are used to predict flank wear progression in turning operations. Experiments have been conducted on particulate metal matrix composites (MMCs), consisting of aluminum matrix reinforced with alumina (Al2O3) particles with alumina volume fractions of: 10% and 20%. The process parameter conditions: cutting speed, feed-rate, depth of cut, and machining time are used as inputs to the artificial neural networks (ANN) models. ANN models were validated by predicting the tool wear for a given set of cutting parameters that falls within the range or alternatively by predicting the tool wear value at a specific machining time at the same cutting condition. The ANN prediction and the experimental data were found to be in reasonable agreement.

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Keywords: Machining, Metal Matrix Composites, Neural Networks, Tool Wear.

 


 

go to top   Effects of Diffuser Geometry on the Rotating Stall Characteristics
         by Saad A. Ahmed

 

Abstract - Characteristics of rotating stall in a radial vaneless diffuser model were investigated experimentally. The maximum number of rotating stall cells found in this study was two. The single-stall cell structure was found to be dominant over the two-stall cell structure at flow coefficients much lower than the critical flow coefficient. The angular speeds of stall cells increase linearly with the impeller speed and it decreases with the increase of the diameter ratio. On the other hand, the effect of diffuser width ratio on the pressure pattern frequency is insignificant; therefore, it is not presented.
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Keywords: Rotating Stall, Centrifugal Compressor, Vaneless Diffuser.

 


 

go to top   Heat-Aging Effects on Tensile Properties of Vulcanized Natural Rubber
         by Aidy Ali, M. Hosseini, B. B. Sahari

 

Abstract - The present work investigates the heat-aging effects on the hardness and tensile properties of vulcanized natural rubber using dumb-bell test specimens under uniaxial loading. The material used was a vulcanized natural rubber with a typical engine mount rubber formulation and an International Rubber Hardness Degree of 60. The test specimens were aged at two different temperatures 70°C and 100°C for times ranging from 5 to 168 hours. Tensile measurements were done to study the effects of aging on stress-strain properties. The result of this study was indicated that the hardness increases as the heat-aging temperature or heat-aging period increase. The tensile strength and elongation at break decrease as the heat-aging temperature or period increase. Also, the modulus at 100% increases as hardness increase. The rate of decrease of tensile strength and elongation at break is higher at 100°C heat-aging condition.
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Keywords: Rubber, Tensile Properties, Hardness, Heat-Aging Effects.

 


 

go to top   A Study of the Infrared Emission Properties from Full-Scale Exhaust Plumes
         by A. Sventitskiy, Ch. Mundt

 

Abstract - Numerical simulation of the infrared (IR) emissions from exhaust plumes originating from geometrically simple nozzles, namely, a conventional circular, a rectangular, and lobed, have been carried out in order to preliminarily study the IR characteristics of full-scale plumes of different mixing behaviour. For all exhaust flows investigated, the turbulent jet was considered to be similar in temperature and species concentrations to exhaust from a turbojet engine. The IR emission from the jets was simulated in the IR region between 2 and 8 µm by application of the narrowband model with the assumption of absence of the soot particles. The emission from the rectangular plume is sensitive to the direction of observation, namely vertical and horizontal, that is in agreement with data known from literature. The sensitivity of the lobed plume emission to the direction of observation is however found to be negligible. When compared with the baseline circular plume, the rectangular plume emits by 20% less whereas the lobed one emits by 17 % less for the conditions investigated.
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Keywords: IR Signature, IR Signature Reduction, Thermal Radiation, Turbulent Jet.

 


 

go to top   Natural Frequency Analysis of All Edges Clamped Flexible Thin Plate
         by M. R. Safizadeh, I. Z. Mat Darus

 

Abstract - In this paper, the analysis of natural frequencies for all clamped edges rectangular flexible thin plate is carried out using Finite Difference (FD) and Finite Element (FE) approaches. According to the literatures, the differential equation of plate was obtained by considering the Kirchhoff hypotheses and Newton’s law. The dynamic differential model is developed by using the FD to obtain the natural frequencies of given plate; for this purpose, a displacement model is converted to combination of sine and cosine functions in form of Fast Fourier Series. In second method, modes of vibration are driven by FE method using the ABAQUS software. The obtained natural frequencies of both methods are evaluated and compared with previous literatures; the outcomes can explain that the improved FD method’s results are more accurate in compare with FE method’s.
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Keywords: Flexible Rectangular Plate, Natural Frequency, Finite Difference Method, Finite Element Method.

 


 

go to top   The Effect of Silicon Composition on Corrosion Behavior of Aluminum Die-Cast
         by Y. Prawoto, M. Zamree

 

Abstract - ADC 12, ADC 1 and HT 1 die cast aluminums mainly differ in their composition of silicon. The shape of silicon particles had made a difference in term of improving strength, elasticity, corrosion resistance and promotes large grain sizes which causes increasing magnetic permeability, and presumably corrosion. In this research, the effect of the silicon composition on the corrosion behavior was investigated. Through immersion corrosion test for the period of 28 days, the corrosion behavior of die-cast ADC 1, ADC 12 and HT 1 aluminum alloys had been determined. Further assessment of microstructural examination was conducted with the morphology and the location of the pits. The experimental results showed that the corrosion rate was the highest in the sample with the least of silicon content, which is ADC 12. Microstructural observation with areal analysis revealed that the pitting morphology at the eutectic silicon and intermetallic phases being dependent upon the interface with the aluminum phase. More interface area promotes more pittings, since the pitting corrosion are more active at the interfaces.
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Keywords: Die-cast, Corrosion, Aluminum, Silicon.

 


 

go to top   Experimental Investigation of a Supermizer
         by A. Khalili, H. Rahimzadeh, R. Hosseini, I. Roohi Dehkordi

 

Abstract - In this study, an experimental pilot scale two-phase, direct contact heat exchanger was constructed and tested. Experiments were performed using water as the dispersed phase and boiler exhaust hot gases as the continuous phase. This kind of direct contact heat exchanger is called supermizer. Test results indicate that supermizer has high thermal effectiveness and is very effective in reduction of the environmental pollutants in boiler exhaust hot gases. It can reduce unburnt hydrocarbons and carbon monoxide entering atmosphere more than 50% and 30% respectively and its thermal effectiveness is 95.2%. In order to improve the performance of the supermizer, this paper presents a new system called combined system. A comparison between atmospheric pollutant reduction in supermizer and combined system shows that the combined system is more efficient than supermizer in pollutant reduction. In the combined system, the amount of carbon monoxide and unburnt hydrocarbons can be reduced about 25% and 10% more than supermizer, respectively.
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Keywords: Supermizer, Combined system, Dispersed phase, Continuous phase.

 


 

go to top   Analysis of Photovoltaic Power System in Remote Aera in Adrar South of Algeria
         by S. Bentouba, A. Slimani, M. S. Boucherit, M. Bourouis, A. Coronas

 

Abstract - The sun is a clean and renewable energy source, which produces neither green house effect gases nor hazardous wastes through its utilization. Algeria is considered as one of the world regions that receive a great portion of solar radiation per year. In some remote areas, where this is the case, a judicious combination of other renewable Sources to form a Photovoltaic or hybrid system can help solve rural electrification problems, where the grid extension is costly and the cost of fuel increases drastically with the remoteness of the location. On the other hand the surface of south Algerian is over 2.000.000 Km2, where just the town of Adrar is 400.000km2, which make operation of extension the electric grid in remote area very hard and very expensive, like small villages called (ksours) situated in center of desert. Small off-grid standalone renewable energy systems represent an important option for narrowing the electricity gap in rural parts of the developing these remote ksours in Adrar. The aim of this study is to analyze long-term solar radiation data of Adrar (south of Algeria) to assess the techno-economic feasibility of utilizing PV–battery power systems to meet the load of a typical house building with annual electrical energy demand of 4000 kWh. The power load of house is calculated on the basis of Algerian finance law of year 2008, for an average family. The government through this law, pays 50% of electricity consumes with a maximum threshold of 4000KWh per annum. Hybrid Optimization Model for Electric Renewable (HOMER) software has been employed to carry out the present study. Optimization modeling demonstrates that 100% of power demand can be supplied by a PV configuration composed of 2kW PV system together with a battery storage of 37, 5 h of autonomy. The PV penetration is 142%, the cost of generating energy (COE, US$/kWh) from the above Pv system has been found to be 0.42 $/kWh. Attention is focused on gain of reduction in carbon emissions, cost of PV only – PV battery systems, etc, A secondary aim is to analyze the role of the Algerian decree for developing the renewable energy in Algeria general and in south specifi for application this study.
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Keywords: Photovoltaic, Solar Radiation, Law, Homer.

 


 

go to top   Forces in the Healthy, Pathological and Repaired Human Hands
        by A. B. Sghaier, L. Romdhane, F. B. Ouezdou

 

Abstract - The objective of this work is to estimate tendon forces and fingertip strength during the generation of functional static forces for the normal, the pathological and the surgical reconstructed fingers. A 3D biomechanical model for the static force analysis was developed. This model takes into account all the tendons in the fingers and their related moment arms. Optimization approaches are used to solve muscular redundancy, to obtain a tendon forces distribution and to quantify optimal pinch strength. The model is compared to other previous published works. For the repaired hands, the outcomes of two common tendon transfers are explored. The Br-FPL transfer used to restore the thumb IP joint flexion. The FCU-EDC transfer used to reanimate the index finger extension.

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Keywords: Tendon Force, Index Finger, Thumb, Biomechanical Model, Optimization, Tendon Transfer.

 


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